APPLICATION
1.Organic Glass Industry
Organic glass (acrylic ) polishing. High temperature flame can beautifully process the organic
handicraft articles.
2.Electronic Industry
IC encapsulation
3.Semiconductor
4.Nonferrous welding,
In the process of welding nonferrous metal ,oxygen is not necessarily needed by Oxy-hydrogen Generator.
It can save costs by more than 30% compared with the other way with the same-materials and same workloads .
a. Welding all kinds of platinum, gold ,silver , copper ornaments and so on.
b. The fusion of lead accumulator and tin poles.
5. School laboratory
Providing convenient and safe oxy-hydrogen flame.
Operating Procedures：
1.Dissolving Electrolytic Powder
Add water and electrolytic powder(NaOH or KOH into the container and stir, and then cool off for 10 minutes.The ratio of electrolytic powder and water is 1:5.
2.Adding electrolytic solution
(1)Unscrew the nut of water inlet
(2)Fix funnel to avoid the leakage of electrolytic solution
(3)Pour the electrolytic solution into electrolysis trough
(4)It could be better to add the solution up to 90%
(5)Screw nut of water inlet
3.Adding filter agent
(1)Turn left and unscrew the filter cup
(2)Add filter agent into the filter cup, less than 1/2
(3)Install the filter cup to its upper cover and screw it.
4.Power-on Test
(1)Connect flame gun to gas outlet using rubber tube. Choose proper nozzle according to the size of raw edges
(2)Turn on the power, if the indicator light works, blower shifts, and at the same time, turn off flame gun and the pressure value increases, all is normal.
(3)Light with direct fire, let the flame point to raw edges directly or tiltedly and keep proper distance, and then scan raw edges evenly.
COMMON PROBLEMS & WAYS TO SOLVE
Problem | Reason | Solution |
Acrylic turns yellowish or bubbled after fire-polishing | 1.Flame temperature doesn’t match the material 2.Material quality problem | 1.Add ethanol into gas filter 2.Control the speed of fire-polishing well 3.Change material |
Red/yellow flame, flame becomes wide & weak | 1.Impurities or water in torch 2.Water in rubber pipe 3.Ethanol over-mixed in electrolyte | 1.Cheak the rubber pipe 2.Check the gas filter, adjust the spring valve if necessary 3.Check electrolyte |
Weak flame, barometer indicates 0.1mpa, ammeter indicates well | 1.Gas clogged | 1.Check the rubber pipe 2.Check the gas filter, adjust the spring valve if necessary 3.Check the backfire fitting and torch |
Weak flame, barometer indicates low, ammeter indicates well | 1.Gas leak 2.Electrolyte losing efficacy | 1.Check the gas route 2.Check electrolyte |
Barometer and ammeter indicate zero | 1.Not electrified or fuse blowout 2.Pressure switch malfunction 3.If the indicate light bright, the electrolyte may lose efficacy 4.Power box malfunction | 1.Check the machine 2.Open the shelf to check 3.Change electrolyte 4.Let the pressure control wire short circuit and check the power box, or contact the manufacturer |
With pressure but no current | 1.Gas exists in the machine 2.Ammeter malfunction | 1.Check the machine 2.Check the circuit, change ammeter if necessary |
Pressure higher than 0.2mpa, rubber pipe may be blown off | 1.Pressure switch malfunction 2.Safety valve malfunction | Contact the manufacturer if cannot solve |
Backfire and explode inside | 1.Backfire-proof fitting malfunction | Change torch or add backfire-proof fitting contact the manufacturer if cannot solve |
MAINTENANCE & WARNING
1.Add water when the water line becomes lower than 50% and electrolytic solution is unnecessary.
2.About 3 months later, when electrolytic solution turns black, dirty or lose effectiveness, please replace the solution. Firstly reverse the machine and pour the solution, and then use clean water to wash the electrolysis trough and then add new electrolytic solution.
3.When adding water and filter agent, or adding water and filter agent, turn off the flame gun and power firstly, and then turn on the adjusting valve of flame guns and discharge residual gases.
WARNING: OPERATE AND MAINTAIN THE MACHINE ACCORDING TO THE INSTRUCTION